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THE ROBOT FROM PERM TECH WILL BE ABLE TO DISPOSE METALS SAFELY

THE ROBOT FROM PERM TECH WILL BE ABLE TO DISPOSE METALS SAFELY

12 May 2021 127

Recently, a lot of large-sized scrap metal is formed: ships and vessels, aircraft and other equipment that is no longer used. The extraction and processing of metals takes time and resources, and is also a hazard to the environment. When ore is processed, many harmful substances are spread into the atmosphere and water. Reuse of resources will reduce damage to the environment and human health. Therefore, it was decided to create a robot that can cut large structures of any shape. This will help to take them out of hard-to-reach places and prevent workers from danger and risks.

Workers often suffer from lung and eye diseases, burns, suffocation, falling metal injuries, toxins, and the risk of cancer. Now this problem is being solved with the help of protective suits and masks with oxygen cylinders. The development of Perm Tech scientists will allow welders and enchasers to become robot operators.

The device is based on an innovative plasma torch, which was developed by scientists from the Welding Department of the Perm Tech. The robot will be equipped with a moving platform, a remote control and feedback control system with photography, a power source, a cooling unit and a gas supply system. The operator will be able to control it using a remote control or smartphone. The feedback system will allow to adjust the speed of movement of the device, and the pyrometer will allow it to adjust to the width of the metal surface automatically. This will help to avoid melting and uneven cutting of the metal.

Unlike analogues, the Perm Tech development will be able to provide a higher quality of metal cutting. Automatic performance will speed up processes by 30-40%. The working radius will be increased by 200–300%, and the metal thickness will reach 10 cm. The robot will be able to cut a wide range of materials: alloys of ferrous and non-ferrous metals, refractory and heat-resistant steels. Today their processing is a complex and expensive process.


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